TS-5000-ZD ETA
Area of Application
The TS-5000-ZD is a high energy rockfall catchment fence that has a hinged connection to the base plate and so requires upslope retaining ropes to support the post head. It has been tested according to the ETAG 27 guidelines and carries a CE marking. It fully meets the requirements for Consequence Class 3 of Appendix E of the ONR 24810 “Technical protection against rockfall – Terms and definitions, actions, design and construction, and monitoring and maintenance” and carries the highest performance rating available according to the Austrian Department of Avalanche and Torrent Control’s rockfall catchment fence type list. As such, it may be used on projects with all levels of risk.
Rope Guidances
The upper and lower bearing ropes are led through a rope guidance that is integrated on each post head and base plate. A similar guidance is used for the middle ropes. Each guidance provides large curved surfaces to help protect the ropes and allow unobstructed movement. The guidance is designed to be robust and with no movable parts in order to ensure longevity and zero maintenance.
Integrated Ladder
Each post has an integrated ladder composed of rungs spaced at 50 cm intervals in the webbing of the I-beam. The ladder assists in the installation of the fence as well as routine inspection and maintenance.
Base Plate
Hinged systems have independent base plates that are connected to the post using a pin. The lower bearing rope is led through a guidance attached to the base plate similar to that of the head of the post. The base of the post is secured to the foundation/subsurface through two rock or soil anchors, the front compression anchor oriented perpendicular to slope while the rear tension anchor is at 45 degrees to the base plate.
Lateral Anchorage
Lateral anchoring or internal anchoring of long sections of fences are achieved normally with four anchors having the main bearing ropes and the four middle ropes attached with brakes, thimbles and shackles. Brake elements on the middle ropes allow for more elongation than the upper and lower brakes to maximize energy absorption while maintaining a large residual height.
AVT-phx Brake Elements
The AVT-phx series of brake elements are steel coils that unravel when a force is applied. The gauge, width and number of coils can be specified in order to control the amount of energy absorbed and the total displacement. With no moving parts, these are some of the safest and most reliable brakes in the industry.
Classification
| Model | TS-5000-ZD ETAG |
| Style | Hinged System |
| Energy Class | 8 |
| Maximum Energy Level Certified/Tested [kJ (ft?tons)] | 5000 / 5315 (1844 / 1960) |
| Service Energy Level Certified/Tested [kJ (ft?tons)] | 1660 (612) |
| Approved Heights [m (ft)] | 6.0 - 7.0 (19.7 - 23.0) |
| Verification | Full Scale Tested |
| Certification | ETAG 27 Certified |
Test Report Summary
| Test Height [m (ft)] | 6.0 (19.7) |
| Maximum Elongation [m (ft)] | 8.62 (28.28) |
| Residual Height Class | A (≥50%) |
| Component Failure | None |
| Primary Net Opening | None |
| Secondary Mesh | None |
European Technical Assessment ETA
| ETA-Number | ETA-10/0202 |
| Issuing Body | OIB Austrian Institute of Construction Engineering |
| Date of Issue | October 28, 2010 |
Certificate of Conformity
| Certificate Number | 1379-CPR-022/14 |
| Issuing Body | TVFA-ZERT TU Graz |
| Date of Issue | July 26, 2017 |
Primary Net
| Model | Omega-Net 10.5/180 |
| Type | Steel Wire Cable |
| Rope Diameter [mm (inch)] | 10.5 (0.413) |
| Rope Construction | 1 x 19 Spiral |
| Single Wire Diameter [mm (inch)] | 2.1 (0.083) |
| Corrosion Protection | ZnAl (Class A) |
| Mesh Size [mm (inch)] | 180 x 180 (7.1 x 7.1) |
| Unit Weight [kg/m2(lb/ft2)] | 10.5 (2.15) |
| Mesh Tensile Strength calculated [kN/m (lbf/ft)] | 756 (51,802) |
| Connection to Main Ropes | Threaded |
| Connection to Adjacent Panel | 1/2" Shackle |
Omega-Net
The primary net material used in Trumer systems is called the Omega-Net. It is a steel cable net made from spiral rope that has thick individual wires to resist abrasion. The strands of rope are pre-bent into arcs resembling an omega shape and then woven together to make the net. This process yields an extremely strong net with high flexibility and energy absorption characteristics.
Bearing Ropes
| Quantity per fence segment | 4 |
| Rope Diameter [mm (inch)] | 24 (0.945) |
| Corrosion Protection | Zn or ZnAl (Class A or B) |
| Brake Element per rope | 2 |
| Brake Element Model | AVT-phx 80/30-3.5 |
Middle Ropes
| Quantity per fence segment | 4 |
| Rope Diameter [mm (inch)] | 24 (0.945) |
| Corrosion Protection | Zn or ZnAl (Class A or B) |
| Brake Element per rope | 4 |
| Brake Element Model | AVT phx 80/30-4.5 |
Retaining Ropes
| Quantity per post | 4 |
| Rope Diameter [mm (inch)] | 24 (0.945) |
| Corrosion Protection | Zn or ZnAl (Class A or B) |
| Brake Element per rope | 1 |
| Brake Element Model | AVT phx 80/30-2.5 |
Support Structure
| Post Type | HEB 400 |
| Integrated Ladder | Rungs every 0.5 m (19") |
| Rope Guides | Integrated |
| Post Weight as tested ([kg (lbs)] | 1158 (2552) |
| Base Plate Connection | Tongue and Pin |
| Base Plate Foot Print ([mm (in.)] | 790 x 350 (31 x 14) |
| Base Plate Weight [kg (lbs)] | 75 (165) |
| Anchors per base plate | 2 |
Post Base Support
1.Post;
2.Rope Guide;
3.Base Plate;
4.Hinge Pin;
5.Anchor Nut;
6.Washer;
7.Anchor;
8.Micropile Tube
Retaining Rope Anchorage
1.Retaining Rope;
2.Brake Element;
3.Anchor Eye;
4.Anchor
Lateral Anchorage
1.Side Stabilization Rope;
2.Upper Bearing Rope;
3.Lower Bearing Rope;
4.Middle Bearing Rope;
5.Brake Element;
6.Anchor Eye;
7.Anchor
Anchor Forces
| Base Plate Fk,par [kN (kips)] | 343 (77) |
| Lateral Anchor Fk,lat [kN (kips)] | 307 (69) |
| Retaining Rope Anchor Fk,ret [kN (kips)] | 299 (67) |
Typical Recommended Anchors Based on Steel Grade
| Anchor Position | Quantity per 50 m 10 m post spacing | 500/550 MPa (e.g. GEWI) | 670/800 MPa (e.g. GEWI Plus) | min 470 MPa (e.g. IBO) |
| Base Plate | 12 | 40 | 35 | site dependent |
| Lateral | 8 | 40 | 35 | R51-660 |
| Upslope | 24 | 40 | 35 | R51-660 |
Typical Cross Section
1.Post;
2.Rope Guide;
3.Base Plate;
4.Omega-Net;
5.Retaining Rope;
6.Brake Element;
7.Anchor Eye;
8.Retaining Anchor;
9.Anchor;
Typical Layout
1.Post;
2.Upper Bearing Rope;
3.Lower Bearing Rope;
4.Middle Bearing Rope;
5.Retaining Rope;
6.Side Stabilization Rope;
7.Retaining Anchor;
8.Lateral Anchor
MEL Pre-test Photo, Side
MEL Post-test Photo, Side
